Woodworking

Russian birch plywood love © 2010 Sacha Chua – feel free to use it under the Creative Commons Attribution Licence

After Neko (our cat) joined our household, we discovered that we couldn’t leave bagels and other bread products outside without the risk of nibbles from a cat with the midnight munchies. We’d been looking for a wooden bread box for some time, but the stores we frequent have only plastic and stainless steel bread boxes. So I found a simple bread box plan and borrowed the basic ideas from it.

I modified the plan to use butt joints instead of lap joints because we haven’t figured out how to make proper joints yet. I also changed the plan to use 3/4″ plywood all around, because we might wall-mount the bread box and the back needs to be sturdy. I changed the height, width, and depth of the bread box too, so that it was as long as the microwave but shallow and short enough not to get in the way.

After drafting the plans on graphing paper, I marked the pieces on a sheet of 3/4″ Russian birch plywood, with 1/8″ gaps for the kerf removed by sawing. W- cut the pieces using the circular saw and his straight-cut jig. I glued and nailed the box top, back, bottom, and front rail. The nails gave me a bit of trouble, but I’m getting better at driving them in.

With the center assembled, it was easy to trace the outline on the two pieces of wood for the sides, adding 3/4″ near the top to account for the cover. I refined the lines with a ruler and W- cut them to size. While I attached the sides, he beveled the cover to fit.

All the bread box needs now are two hinges, a knob, and some kind of finish. It’s a substantial bread box with plenty of space for bread and other things we want to keep away from cats.

If I were to do this again, I’d probably make it out of a thinner wood. Russian birch plywood is stronger than regular birch plywood, so 1/2″ or thinner might do the trick. Russian birch is probably overkill for an everyday bread box, but (a) we had it, (b) I enjoyed working with it, and (c) the 13 layers of alternating dark and light wood look rather pretty on the front-facing edges. So maybe it would be regular plywood for the bottom and back (no exposed edges), and Russian birch for the sides, front, and top. =)

Oak bread boxes sell for ~$85 – 120 on Amazon.com. The 3/4″ sheet of Russian birch was around twenty dollars. Sure, it’s not oak, and we spent a lot of time making things, but it was a great way to learn something new, create something useful, and enjoy a holiday with someone I love.